FBI Letter: “Your fingerprints are not defined enough”

This PSA story comes from a friend of mine. She had left the U.S. for marriage but was trying to get all the paperwork cleared so she could begin working in her new home. This required she send the FBI her fingerprints for a background check. She went to the local police station, had her prints done by the helpful professionals, and sent them off first-class to the FBI.

Weeks later, the letter came back:

Your fingerprints are not defined enough.

Wait, what? “Not defined enough?” What does that mean? The prints looked fine, and they were taken by professionals. What more could she do? The local police had no idea. The letter was no help. No one she asked or reached by phone knew. So she went to the station for a new set of prints and sent them again, figuring it was just a fluke. More weeks passed.

Your fingerprints do not have enough definition.

Great, great, that’s just fantastic. Please, leave me hanging again! Bear in mind that between the mail delays and the bureaucracy it’s been several months sitting at home, not working, going crazy, waiting for each of these koans of mystery. The only person benefiting from this waste of time was her World of Warcraft character.

Time to make a sad cop “Funprint.”

A shift into action

Not willing to spend more months chipping away at her savings account, my friend embarked on a fruitless internet search, finding post after post of people on Yahoo Answers asking just what this cryptic sentence actually meant. Eventually, finally, she found a solution. Which she tried, and it actually worked. Continue reading

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Have 5 success stories for your interviews

Many interviews now look for stories from your past: “Tell me about a time when…” or “Give me an example where you…” The idea is that your past successes (or lack thereof) indicate how you can succeed in your job in the future.

This means that in any interview, without warning, you could suddenly be called upon to tell a brilliant story that shows your leadership, or initiative, or creativity, or ability to self-motivate, or be organized, or overcome challenges, or integrate into a new business environment, the list goes on and on. I think that the risk of this style of interview is higher in big corporations that have established rote HR procedures and hiring mechanisms. But it’s becoming more and more common.

You'll need to prepare more than your clothes to be fully ready for the interview.

How can you cope? It’s unlikely you’ll be told ahead of time what questions to prepare for. And it’s not practical to prepare for every possibility. My personal advice: build up a few great success stories, and then tie any interview question into one of the prepared stories as best you can. Continue reading

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Cracked Gas from Vacuum Unit Heaters

Below, I list sources you can turn to when estimating the cracked gas generated from vacuum tower heaters. That way, you know the flowrate and composition of light-ends generated in the vacuum tower’s pre-heat furnace.

Background: Vacuum Units are typically used in refineries to treat heavy Atmospheric Tower Bottoms. (The heavy liquid bottoms leaving the first major distillation column in the refinery, the Crude Unit). In order to distill these very heavy liquids, the vacuum tower is operated at very low pressures: near vacuum levels, hence the name. The low pressure makes it easier for the heavy liquid to flash, allowing distillation.

Vacuum Unit Sketch

This simplified sketch shows ATB leaving the crude unit and being heated prior to entering the Vacuum Tower. What cracking occurs in the heater?

In addition to the very low pressure, a high temperature is required in the Vacuum Tower. Typically this is supplied first by pre-heat heat exchangers, and then finally by a furnace. The hotter the furnace outlet temperature, shown above as temperature “X,” the easier the distillation will be. However, the intense heat can cause chemical reactions, like coking and cracking. Coking forms hard solid deposits in the heater while cracking breaks molecules into gases. Both cause a loss of liquid product, and can complicate downstream operation. In the past, furnaces were usually kept to ~725-735°F to minimize these problems. In modern times, with sophisticated heater designs to minimize problems, some daring revamps try 785-810°F. 750°F is probably a good “average” temperature to expect these days.

Any temperature in these ranges will still cause cracking. But how much cracking? What composition of cracked gas will form?

Continue reading

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Reader’s Choice Equipment Vendors

ChemicalProcessing.com released their 2010 Reader’s Choice awards in equipment vendors in July: http://www.chemicalprocessing.com/articles/2010/127.html Worth checking out to see who the most popular names are for various equipment, services, and software.

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Posted in Chemical Engineering General, Economics / Equipment Costing | 1 Comment

The Mythical Man-Month: Why Large Projects Fail

I just finished reading the anniversary edition of The Mythical Man-Month: Essays on Software Engineering by Frederick P. Brooks Jr., a classic on the difficulties of project management in the software engineering industry. It’s one of those great books that makes you step back and think things through from a new perspective. A few short notes follow, where I drew an analogy to the over-budget experiences in process engineering and just managing large projects in general.

The book was written in 1975 as a from-the-trenches meditation on the hazards of managing huge software engineering projects. For example, writing operating systems. Although the book deals with software engineering, and some of the challenges described are long-gone due to advances in technology, there is still some wisdom in the book that causes it to be read to this day. And Brook is a good writer: frank, wide-ranging in interests and quotations, practical, and interesting. It’s one of those “work books” that you won’t mind reading in your spare time.

Brooks’ Law: Adding Manpower to a Late Project Will Only Make it Later

This is one of the core ideas of the book, so let’s step back and understand it. First, Brooks points out that large projects grow exponentially harder as they grow larger. One of the reasons is the inter-communication factor: it becomes harder and harder to keep large groups of people aligned, and allow their pieces of work to link up.

Some work, like picking cotton or sewing shirts, does not have this problem. In such jobs, people can work independently and with minimal interaction. Adding more people does not add to the communication burden, so you can always add people onto a job to reduce the time it takes. Men and months are interchangeable: add more of one to reduce the other.

But in software engineering (and many modern projects) you need people communicating, because their changes can directly impact on or interface with the work of other people.

If each part of the task must be separately coordinated with each other part the effort increases as n(n-1)/2. Three workers require three times as much pairwise intercommunication as two; four require six times as much as two. If, moreover, there need to be conferences among three, four, etc. workers to resolve things jointly, matters get worse yet.

This can lead to perverse outcomes. For example, suppose a project is estimated to take 12 man-months of effort, and the deadline is in four months. So you hire 3 people, and divide the project into four “stages” or “milestones,” with each stage taking a month for your team to complete. (3 people * 1 month = 3 man-months effort / month time elapsed. One quarter of 12 man-months of work is 3 man-months of effort). But say you under-estimated the first stage and it takes two months. Now what?

Continue reading

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